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Bio Diesel
The Next Generation Sustainable Fuel
What is Bio Diesel?
The concept dates back to 1885 when
Dr. Rudolf Diesel built the first diesel engine with the full
intention of running it on vegetative source.
He first displayed his engine at the
Paris show of 1900 and astounded everyone when he ran the patented
engine on any hydrocarbon fuel available - which included gasoline
and peanut oil. In 1912 he stated " … the use of vegetable oils for
engine fuels may seem insignificant today. But such oils may in the
course of time become as important as petroleum and the coal tar
products of present time."
Scientists discovered that the
viscosity ( thicKness) of vegetable oils could be reduced in a
simple chemical process In 1970 and that it could work well as
diesel fuel in modern engine.
This fuel is called Bio- Diesel.
Since than the technical
developments have largely been completed. Plant oil is highly valued
as Bio fuel "Diesel" and transformed into Bio Diesel in most
industrialised
Please note !!
* This vegetable oil can be used as
it is crushed – ie - unrefined in the engines of cars
* This vegetable oil can be blended with normal diesel and used in
cars.
* This vegetable oil can be refined and sold as pure diesel
* Refined it can be exported as a clean fuel to anywhere in the
world.
Bio Diesel is asubstitute for, or an
additive to, diesel fuel that is derived from the oils and fats of
plants, like Sunflower, Canola or Jatropha.
It is an alternative fuel that can
be used in diesel engines and provides power similar to conventional
diesel fuel.
Bio Diesel is arenewable
domestically produced liquid fuel that can help reduce the countries
dependence on foreign oil imports.
Recent environmental and economic
concerns (Kyoto Protocol) have prompted resurgence in the use of
biodiesel throughout the world. In 1991, the European Community,
(EC) Proposed a 90% tax reduction for the use of biofuels, including
biodiesel.
To day, 21 countries worldwide,
produce Biodiesel.
The Advantages of Bio Diesel
Bio Diesel is the most valuable form
of renewable energy that can be used directly in any existing,
unmodified diesel engine.
Bio Diesel fuel and can be produced
from oilseed plants such as rape seeds, sunflower, canola and or
JATROPHA CURCAS.
Bio Diesel is environmental friendly
and ideal for heavily polluted cities.
Bio Diesel is as biodegradable as salt
Bio Diesel produces 80% less carbon dioxide and 100% less sulfur
dioxide emissions. It provides a 90% reduction in cancer risks.
Bio Diesel can be used alone or mixed in any ratio with mineral oil
diesel fuel. The preferred ratio if mixture ranges between 5 and 20%
(B5 - B20)
Bio Diesel extends the live of diesel engines
Bio Diesel is cheaper then mineral oil diesel
Bio Diesel is conserving natural resources
The Process
The process of converting vegetable
oil into biodiesel fuel is called Transesterification and is luckily
less complex then it sounds.
Chemically, Transesterification
means taking a triglyceride molecule, or a complex fatty acid,
neutralizing the free fatty acids, removing the glycerin, and
creating an alcohol ester. This is accomplished by mixing methanol
with sodium hydroxide to make sodium methoxide. This liquid is then
mixed into the vegetable oil. After the mixture has settled,
Glycerin is left on the bottom and methyl esters, or biodiesel is
left on top and is washed and filtered.
The final product Bio Diesel fuel,
when used directly in a Diesel Engine will burn up to 75% cleaner
then mineral oil Diesel fuel.
The Technology
Presently, the indigenously designed
bio-fuel plant for 250 lt./day is in operation. We have to design
and develop bio-fuel plants of 3 to 10 tones per day capacity for
installation in different parts of the country. Effective marketing
chain needs to be planned for enabling farmers to reap the benefits
directly. Bio-fuel mission will provide technological and employment
generation focuses for the rural sector. Use of eleven million
hectares of wasteland for Jetropha cultivation can lead to
generation of minimum twelve million jobs
The Cost
The cost of Bio Diesel is largely
dependent on the choice of feedstock and the size of the production
facility.
If Jatropha feedstock is used, the
fuel will cost depending on the country approximately US $ 0,40 per
liter plus tax when applicable.
International Laws and regulation
Several countries have active
Biodiesel programmes. Such countries also have given legislative
support and have drawn up national polices on biodiesel development.
Wide variety of motives for action taken can observe like
Increase of energy supply security
Reduction of dependence on fossil energy forms
Reduction of harmful locally acting emissions.
Protection of soil by biodegradable products
Reduction of health hazard by using non-toxic products.
Biodiesel Scenario In India
As India is deficient in edible
oils, non-edible oil is the main choice for producing biodiesel.
According to Indian government policy and Indian technology effects.
Some development works have been carried out with regards to the
production of transesterfied non edible oil and its use in biodiesel
by units such as Indian Institute of Science, Bangalore, Tamilnadu
Agriculture University Coimbatore and Kumaraguru College of
Technology in association with Pan horti consultants. Coimbatore.
Generally a Blend of 5% to 20% is used in India (B5 to B20). Indian
Oil Corporation has taken up Research and development work to
establish the parameters of the production of tranesterified
Jatropha Vegetable oil and use of bio diesel in its R&D center at
Faridabad. Research is carried out in Kumaraguru College of
Technology for marginally altering the engine parameters to suit the
Indian Jatropha seeds and to minimize the cost of
transesterification.
Bio Diesel Experiments
Initially 5% of the bio diesel was
blended with High-speed diesel and later increased to 20%. The
railway and Indian oil corporation has successfully used 10% blended
biodiesel fuel in train running between Amritsar and New Delhi in
the month of Feb 2003. At Kumaraguru College of Technology an auto
rickshaw was run on pure biodiesel (B100) prepared from Jatropha
oil.
Conclusion
As a substitute for fast depleting
fossil fuel. Bio diesel had come to stay. In future, it should also
serve to reduce and maintain the price of automobile fuel. The under
exploited and un exploited vegetable oils are good sources of
biofuel. Our country is endowed with many such plants. Research is
being carried out now to convert vegetable oils into biodiesel
through biotechnological processes using biodiesel. With a
concentrated and coordinated effort. Wide use of bio diesel in our
country is going to be a reality in the days to come.
A national mission on Bio-Diesel has
already been proposed by the committee comprising six micro missions
covering all aspects of plantation, procurement of seed, extraction
of oil, trans-esterification, blending & trade, and research and
development. Diesel forms nearly 40% of the energy consumed in the
form of hydrocarbon fuels, and its demand is estimated at 40 million
tons.
Therefore blending becomes the
important National Issue which apart from giving the dividends , it
saves the country's exchequer. India has vast stretches of degraded
land, mostly in areas with adverse agro- climatic conditions, where
species of Jatropha , Mahua etc can be grown easily.
Even 30 million hectares planted for
bio- diesel can completely replace the current use of biofuels. The
production of Bio fuels will also boost the rural economy which will
bring more enthusiasm in more than one billion lives in the area
THE PLANT- PROFILE
1.INTRODUCTION
Jatropha curcus is a drought-resistant perennial,
growing well in marginal/poor soil. It is easy to establish, grows
relatively quickly and lives, producing seeds for 50 years.
Jatropha the wonder plant produces seeds with an oil
content of 37%. The oil can be combusted as fuel without being
refined. It burns with clear smoke-free flame, tested successfully
as fuel for simple diesel engine. The by-products are press cake a
good organic fertilizer, oil contains also insecticide.
It is found to be growing in many parts of the
country, rugged in nature and can survive with minimum inputs and
easy to propagate.
Medically it is used for diseases like
cancer, piles, snakebite, paralysis, dropsy etc.
Jatropha grows wild in many areas of India and even
thrives on infertile soil. A good crop can be obtained with little
effort. Depending on soil quality and rainfall, oil can be extracted
from the jatropha nuts after two to five years. The annual nut yield
ranges from 0.5 to 12 tons. The kernels consist of oil to about 60
percent; this can be transformed into biodiesel fuel through
esterification.
Family: Euphorbiaceae
Synonyms: Curcas purgans Medic. Vernacular/common names: English-
physic nut, purging nut; Hindi - Ratanjyot Jangli erandi; Malayalam
- Katamanak; Tamil - Kattamanakku; Telugu - Pepalam; Kannada -
Kadaharalu; Gujarathi - Jepal; Sanskrit - Kanana randa.
Distribution and habitat
It is still uncertain where the centre of origin is,
but it is believed to be Mexico and Central America. It has been
introduced to Africa and Asia and is now culti-vated world-wide.
This highly drought-resistant spe-cies is adapted to arid and
semi-arid conditions. The current distribution shows that
introduction has been most successful in the drier regions of the
tropics with annual rainfall of 300-1000 mm. It occurs mainly at
lower altitudes (0-500 m) in areas with average an-nual temperatures
well above 20°C but can grow at higher altitudes and tolerates
slight frost. It grows on well-drained soils with good aeration and
is well adapted to marginal soils with low nutrient content.
Botanical Features
It is a small tree or shrub with smooth gray bark,
which exudes a whitish colored, watery, latex when cut. Normally, it
grows between three and five meters in height, but can attain a
height of up to eight or ten meters under favourable conditions.
Leaves
It has large green to pale-green leaves, alternate
to sub-opposite, three-to five-lobed with a spiral phyllotaxis.
Flowers
The petiole length ranges between 6-23 mm. The
inflorescence is formed in the leaf axil. Flowers are formed
terminally, individually, with female flowers usually slightly
larger and occurs in the hot seasons. In conditions where continuous
growth occurs, an unbalance of pistillate or staminate flower
production results in a higher number of female flowers.
Fruits
Fruits are produced in winter when the shrub is
leafless, or it may produce several crops during the year if soil
moisture is good and temperatures are sufficiently high. Each
inflorescence yields a bunch of approximately 10 or more ovoid
fruits. A three, bi-valved cocci is formed after the seeds mature
and the fleshy exocarp dries.
Seeds
The seeds become mature when the capsule changes
from green to yellow, after two to four months
Flowering and fruiting habit
The trees are deciduous, shedding the leaves in the
dry season. Flowering occurs during the wet season and two flowering
peaks are often seen. In permanently hu-mid regions, flowering
occurs throughout the year. The seeds mature about three months
after flowering. Early growth is fast and with good rainfall
conditions nursery plants may bear fruits after the first rainy
season, direct sown plants after the second rainy season. The
flowers are pollinated by insects especially honey bees.
Ecological Requirements
Jatropha curcas grows almost anywhere , even on
gravelly, sandy and saline soils. It can thrive on the poorest stony
soil. It can grow even in the crevices of rocks. The leaves shed
during the winter months form mulch around the base of the plant.
The organic matter from shed leaves enhance earth-worm activity in
the soil around the root-zone of the plants, which improves the
fertility of the soil.
Regarding climate, Jatropha curcas is found in the
tropics and subtropics and likes heat, although it does well even in
lower temperatures and can withstand a light frost. Its water
requirement is extremely low and it can stand long periods of
drought by shedding most of its leaves to reduce transpiration loss.
Jatropha is also suitable for preventing soil erosion and shifting
of sand dunes.
Biophysical limits
Altitude: 0-500 m, Mean annual temperature: 20-28
deg. C, Mean annual rainfall: 300-1000 mm or more.
Soil type: Grows on well-drained soils with
good aeration and is well adapted to marginal soils with low
nutrient content. On heavy soils, root formation is reduced.
Jatropha is a highly adaptable species, but its strength as a crop
comes from its ability to grow on very poor and dry sites.
BIODIESEL - World Wide Activities
In these years Biodiesel has steadily emerged from a
trial production in back-yard type pilot plants to full industrial
type production and marketing with wide and increasing acceptance by
the Diesel vehicle industry, the fuel trade, and the end-user in a
wide variety of market segments. In 21 out of the researched 28
countries Biodiesel was produced and testedwithin the period of the
last 6 years.Those activities have led or most probably will lead to
commercial projects in countries with different structure e.g.
Austria, Czechia, France, Germany, Italy,Malaysia, Nicaragua,
Sweden, USA and the INDIA.
Motivational Factors:
The strongest motivation in the past was the concern
about the vulnerable sup-ply security of liquid fuels for the
transport sector, as experienced world-wide by the oil supply shocks
of the 70s and the Gulf war.As this coincided with an expensive
agricultural overproduction in Europe, Bio-diesel became the
flagship of all non-food projects utilising set-aside land for
energy production, which is today the second strongest reason;
similarly the surplus in soybeanoil is the driving force in the US.
Today however, environmental concerns about global and local
pollution have taken the lead as a motivational factor. But with the
burden of high unemployment levels, the creation of additional jobs
through local production of energy as liquid fuel has gained in
weight signifi-cantly.
Raw Materials :
-
Oil from rapeseed; sunfloweroil soy -beanoil,
-
palmoil, linseedoil,JATROPHA and karang
Capacity And Production :
In total, 85 Biodiesel production plants
were identified, of which there were re-corded a number of pilot
plants, over 40 small capacity (mostly farmers? co-operative)plants
in the range of 500 - 3.000 tons, and big scale industrial plants in
the capacity range of approx. 5.000 - 120.000 tons.
Production capacity rose from 75.000 tons in 1991 to
1,286.OOO tons in 1996,while actual production developed from 10.000
tons to 591.000 tons in the same period.
Quality Management :
The assurance for high quality was a key issue for
developing customer confi-dence.
Austria developed the first standard ON C 1190 for
Biodiesel, followed by others in Czechia, France, Italy, leading
into the German DIN E 51606 as the probably most elaborate standard
for Fatty-acid-methyl-ester (FAME) to-day.
Marketing Strategy :
Local levels of taxation and national tax exemptions
led to different marketing decisions e.g., use as heating oil in
Italy, a 5 %-blend to fossil Diesel in France,a 20 %-blend and 100 %
neat in the USA and the 100 % use in Austria and Germany targeting
the environmentally sensitive areas such as water protection areas
or smog-risk cities.
Barriers And Measures For Improvement
:
High cost of raw materials is today the strongest
barrier and sufficient detaxa-tion of well-founded internalisation
of all the external cost (environment, supply security, renewable
energy, new jobs, etc.) is seen as an effective tool.
Global Development And Trends :
October 2004 saw the record of US55
for a barrel of oil broken. Of major concern is that this is not
just Another 1970s/80s oil crisis, and that the world has moved to a
point where oil discoveries are smaller and Failing to match both
traditional demand and the energy demands large growing economies
such as China and India.
For many governments around the
world this has been a clear signal to accelerate the development of
Alternative fuels such as ethanol, biodiesel, LPG, and CNG that will
be needed to bridge the transition to new future fuel technologies
over the next 30 years.
Furthermore, there are many other
factors, which are driving greater interest in renewable fuel
sources.These include future energy security, reductions in vehicle
exhaust emissions that create air pollution and pose a direct threat
to human health, significant greenhouse benefits compared to
petroleum fuels and new economic and jobs growth in regional and
rural communities
Motivational factors :
1. Renewable energy :
It appears that the strongest motive for most of the
Biodiesel producers is that it is as a renewable form of energy,
especially when it has become obvious that fossil resources are
finite and supply security of mineral oils is an increasing risk
2. Environmental benefits :
Obviously all the environmental benefits (less
greenhouse effect, less local air pollution, less contamination for
water and soil, less health risks) are seen as convincing
motivational factors with some variation by country.
3. Utilisation of agricultural surpluses :
Increased production of agricultural crops for
non-food purposes has offered the opportunity to utilise land, which
otherwise would be set-aside as an unex-ploited resource. It is no
surprise that this argument it seen as a strong motive in favour of
Biodiesel.
4. Creation of a pioneer image:
Developing a new challenging idea and the
related positive image can be a strong driving force
5. Scientific interest
For this new research & development field in
renewable energy
6. Political reasons
7. State incentives
8.Creating additional employment
9.Reduced import dependency.
Following is a summary of steps
being taken by a growing number of governments to promote the
development of sustainable renewable fuels worldwide.
United States
-
Currently the US has 81 operating ethanol
plants, with 11 new plants currently under construction.
-
The rapid industry growth is being driven by major oil company
demand for ethanol as a replacement for methyl ether (MTBE) as an
oxygenate in reformulated fuel in states such as California, which
alone has over 25 million cars and light vehicles.
-
Both President Bush, and his Democrat opponent,
Sen. John Kerry, announced strong support for renewable fuels
industry growth in America in their 2004 Presidential election
campaigns. The President stated during his election campaign, "I
believe in ethanol and I believe in biodiesel." Sen. Kerry planned
to create a government/agriculture/industry ‘Clean Fuels
Partnership' to meet 20% of U. motor fuel demand from domestically
produced renewable transport fuels by 2020.
Brazil
-
The success of the government/industry
Brazilian Roadshow delegation visit to Queensland has opened up
valuable information channels with the ethanol industry in Brazil.
This has led to the announcement of a technical feasibility study
between a cane growing group QLD and the major Brazilian equipment
company, Dedini, on introducing the Brazilian ethanol model into the
QLD sugar industry.
-
Record high oil prices and Asian demand (China,
Japan, and India) for renewable fuels have witnessed record demand
for Brazilian ethanol exports. With Brazil producing ethanol at US$
to US$30 per barrel the demand for ethanol as a replacement for oil
can only grow.
Canada
-
The worlds first commercially produced ultra
low carbon ethanol fuel from wheat straw, is being used in a
10,000-km coast-to-coast clean vehicle promotional tour supported by
GM Canada and Chevrolet. The tour will end in October.
Japan
-
Initial reluctance by oil companies in Japan to
take up ethanol was reflected in a Nippon Oil statement announcing
that six refineries were expected to commence blending, storage,
distribution and sales trials of ethanol this year. A prolonged
international oil price crisis is expected to bring this timetable
forward.
European Union
The EU has approved a Directive that
stipulates that the energy-based share of biofuels should be 2% by
the end of 2005, increasing 0.75% per year until it reaches 5.75% by
the end of 2010. Biodiesel production is experiencing higher growth
in Europe than ethanol.
China
-
In early 2003 China eclipsed Japan as the
largest user of oil in Asia, relegating Japan to the position of
fourth largest user of oil after the United States, Europe and
China. The International Energy Agency anticipates that the surge in
Chinese demand for oil will continue into the future.
-
Although China is the third largest ethanol
producer in the world (over 3 BL per year), it is considered
inevitable that Chinese demand for fuel ethanol for transport use
will also drive higher import levels in the future, along with
higher investment in energy agriculture capacity in producer
countries.
Thailand
South Korea
Columbia
Mexico
Czech Republic
United Kingdom
South Africa
Australia
-
No ethanol or biodiesel project in Round One
was successful in securing oil company off-take agreements. Current
indications are that none of the projects under Round Two have
secured contracts. The challenge for the Government is whether the
major oil companies will again be permitted exercise a de facto veto
over projects in Round Two. If this is the case it will be further
evidence that Australian oil company policy towards renewable fuels
remains completely at odds with that of their parent companies in
the U.S., Europe and elsewhere.
World Bank
The Chief Scientist of the World
Bank has stated the global challenge is to produce energy from
fossil fuels more efficiently, without emitting CO2 in the air, and
also produce energy from renewable fuel technologies.
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